Predictive Maintenance System
Industry: Manufacturing
Business Challenge
A manufacturing plant faced frequent and unexpected machine breakdowns, leading to unplanned downtime, reduced output, and high maintenance costs. Traditional reactive maintenance couldn’t prevent recurring failures.
Our Solution
We implemented an AI-powered Predictive Maintenance System using IoT sensors to monitor equipment health. Real-time data was analyzed to detect early signs of wear and malfunction, enabling proactive repairs before breakdowns occurred.
Demo System
Business Impact
- Reduced unexpected machine downtime by 60%
- Optimized maintenance costs by 30%
- Extended equipment life through proactive interventions
- Enhanced safety and compliance across plant operations
The client now operates with a smart maintenance system that ensures continuous production flow and minimal disruptions.